John Deere Series 400 6076 Diesel Engines Service Technical Manual

This 456 pages illustrated Technical Manual in Pdf format for the John Deere Series 400 6076 Diesel Engines CTM42 S/N 500000.

CONTENTS BELOW:

Group 00—Safety

Safety

Group 01—General Information

Unified Inch Bolt and Cap Screw Torque Values

Metric Bolt and Cap Screw Torque Values

Engine Model Designation

Engine Serial Number Plate Information

Engine Application Chart

Engine Application Chart

Group 02—Fuels, Lubricants, and Coolant

Diesel Fuel

Lubricity of Diesel Fuels

Engine Break-In Oil

Engine Oil

Oilscan and Coolscan Grease

Alternative and Synthetic Lubricants

Engine Coolant Requirements

Recommended Engine Coolant

Engine Coolant Specifications

Replenish Supplemental Coolant

Additives Between Coolant Changes

Operating in Tropical Conditions

Flush and Service Cooling System

Disposing of Coolant

Group 03—Engine Mounting

Engine Repair Stand

Safety Precautions

Install 400 Series Adapters on Repair Stand

Engine Lifting Procedure

Clean Engine

Disconnect Turbocharger Oil Inlet Line

Mount Engine On Repair Stand

Group 04—Engine Rebuild Guide

6076 Engine Disassembly Sequence

Sealant Application Guidelines

6076 Engine Assembly Sequence

Group 05—Cylinder Head and Valves

Special or Essential Tools

Service Equipment and Tools

Other Material

Cylinder Head and Valves Specifications

Check and Adjust Valve Clearance

Check Valve Lift

Remove Cylinder Head

Disassemble and Inspect Rocker Arm

Shaft Assembly

Assemble Rocker Arm Shaft Assembly 

Measure Valve Recess

Preliminary Cylinder Head and Valve Checks

Remove Valve Assembly

Inspect and Measure Valve Springs

Inspect Valve Rotators and Wear Caps

Clean Valves

Inspect and Measure Valves

Grind Valves

Inspect and Clean Cylinder Head

Check Cylinder Head Combustion Face

Flatness

Measure Cylinder Head Thickness

Clean Valve Guides

Measure Valve Guides

Knurl Valve Guides

Clean and Inspect Valve Seats

Measure Valve Seats

Grind Valve Seats

Remove Valve Seat Inserts and Measure Bores

Install Valve Seat Inserts                                             

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